Simulation Analysis of Riveted Joint Specimen with Parameter of Working Pressure and Hole Clearance Using Semi-Automatic Riveting Tool
DOI:
https://doi.org/10.51278/ajse.v2i1.397Keywords:
Rivet Gun Pressure, Hole Clearance, Shear StrengthAbstract
Squeeze force, rivet length, rivet diameter, and hole clearance are the factors that affect the riveting procedure and the effectiveness or result of the rivets. In this riveting simulation, the riveting parameters are determined using a semi-automatic riveting tool. The semi-automatic riveting tool's working pressure is the parameter set, and the hole clearance is created during the drilling process on sheet metal. The results of riveting simulation show that the working pressure of the rivet gun and the hole clearance directly impact the rivets' shear strength. The shear strength of the rivets will increase with higher operating pressure of the rivet gun and larger hole clearance. Due to the strain hardening that occurs when rivets are hit with a rivet gun during the riveting process, the shear strength of rivets has increased.
Keywords: Rivet Gun Pressure, Hole Clearance, Shear Strength
References
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[2] S. Gao and L. Budde, “Mechanism of mechanical press joining,” Int. J. Mach. Tools Manuf., vol. 34, no. 5, pp. 641–657, 1994, doi: 10.1016/0890-6955(94)90049-3.
[3] S. H. Cheraghi, “Effect of variations in the riveting process on the quality of riveted joints,” Int. J. Adv. Manuf. Technol., vol. 39, no. 11–12, pp. 1144–1155, 2008, doi: 10.1007/s00170-007-1291-6.
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[5] J. Mucha, L. Kaš?ák, and E. Spišák, “The experimental analysis of forming and strength of clinch riveting sheet metal joint made of different materials,” Adv. Mech. Eng., vol. 2013, no. Cl, 2013, doi: 10.1155/2013/848973.
[6] Z. Du, L. Duan, L. Jing, A. Cheng, and Z. He, “Numerical simulation and parametric study on self-piercing riveting process of aluminium–steel hybrid sheets,” Thin-Walled Struct., vol. 164, no. October 2020, p. 107872, 2021, doi: 10.1016/j.tws.2021.107872.
[7] X. Sun and M. A. Khaleel, “Dynamic strength evaluations for self-piercing rivets and resistance spot welds joining similar and dissimilar metals,” Int. J. Impact Eng., vol. 34, no. 10, pp. 1668–1682, 2007, doi: 10.1016/j.ijimpeng.2006.09.092.
[8] X. Sun, E. V. Stephens, and M. A. Khaleel, “Fatigue behaviors of self-piercing rivets joining similar and dissimilar sheet metals,” Int. J. Fatigue, vol. 29, no. 2, pp. 370–386, 2007, doi: 10.1016/j.ijfatigue.2006.02.054.
[9] R. Porcaro, A. G. Hanssen, M. Langseth, and A. Aalberg, “Self-piercing riveting process: An experimental and numerical investigation,” J. Mater. Process. Technol., vol. 171, no. 1, pp. 10–20, 2006, doi: 10.1016/j.jmatprotec.2005.05.048.
[10] N. H. Hoang, R. Porcaro, M. Langseth, and A. G. Hanssen, “Self-piercing riveting connections using aluminium rivets,” Int. J. Solids Struct., vol. 47, no. 3–4, pp. 427–439, Feb. 2010, doi: 10.1016/j.ijsolstr.2009.10.009.
[11] J. Mucha and W. Witkowski, “The structure of the strength of riveted joints determined in the lap joint tensile shear test,” Acta Mech. Autom., vol. 9, no. 1, pp. 44–49, Jul. 2015, doi: 10.1515/ama-2015-0009.
[12] S. Lupuleac, M. Kovtun, O. Rodionova, and B. Marguet, “Assembly simulation of riveting process,” SAE Int. J. Aerosp., vol. 2, no. 1, pp. 193–198, 2010, doi: 10.4271/2009-01-3215.
[13] GMF, Module7 - Maintenance Practice for Basic Aircraft Maintenance. Jakarta: GMF Learning Service, 2016.
[14] L. Reithmaier and R. Sterkenburg, Standart Aircraft Handbook for Mechanics and Thecnicians 7th Edition, 7 th Editi. Mc Graw Hills, 2016.
[15] EASA, Maintenance Practice of Aviation Maintenance Technician Certification Series, 2 nd Editi. Aircraft Technnical Book Company, 2016.
[16] J. Mucha and W. Witkowski, “Mechanical Behavior and Failure of Riveting Joints in Tensile and Shear Tests,” Strength Mater., vol. 47, no. 5, pp. 755–769, Sep. 2015, doi: 10.1007/s11223-015-9712-5.
[17] J. Mucha, “The numerical analysis of the effect of the joining process parameters on self-piercing riveting using the solid rivet,” Arch. Civ. Mech. Eng., vol. 14, no. 3, pp. 444–454, 2014, doi: 10.1016/j.acme.2013.11.002.
[18] J. Mucha, “The effect of material properties and joining process parameters on behavior of self-pierce riveting joints made with the solid rivet,” Mater. Des., vol. 52, pp. 932–946, 2013, doi: 10.1016/j.matdes.2013.06.037.
[19] EASA, Materials and Hardware of Aviation Maintenance Technician Certification Series. Aircraft Technnical Book Company, 2014.
[20] EASA, Maintenance Practice of Aviation Maintenance Technician Certification Series. Aircraft Technnical Book Company, 2016.
[21] P. Kumar, Basic Mechanical Engineering, 2 nd Editi. Pearson, 2018.
[22] S. Wunda, A. Z. Johannes, R. K. Pingak, and A. S. Ahab, “Analisis Tegangan , Regangan Dan Deformasi Crane Hook Dari Material Baja Aisi 1045 Dan Baja St 37 Menggunakan Software Elmer,” J. Fis. Fis. Sains dan Apl., vol. 4, no. 2, pp. 131–137, 2019.
[23] B. Suroso and D. Prayogi, “Pengaruh Kecepatan Putaran Spindle Dan Kedalaman Penggerindaan Terhadap Kekasaran Permukaan Material Baja St 37 Menggunakan Mesin Bubut Bergerinda,” J. Rekayasa Mater. Manufaktur dan Energi, vol. 2, no. 1, pp. 24–33, 2019, doi: 10.30596/rmme.v2i1.3066.
[24] E. A. Starke and J. T. Staley, “Application of modern aluminium alloys to aircraft,” Fundam. Alum. Metall. Prod. Process. Appl., vol. 32, no. 95, pp. 747–783, 2010, doi: 10.1533/9780857090256.3.747.
[25] FAA, Aviation Maintenancce Training Handbook Chapter 7 -Aircraft Materials, Hardware and Processes. US Department of Aviation, 2018.
[26] I. N. Orbulov and A. Szlancsik, “On the Mechanical Properties of Aluminum Matrix Syntactic Foams,” Adv. Eng. Mater., vol. 20, no. 5, pp. 1–12, 2018, doi: 10.1002/adem.201700980.
[27] J. Gilbert Kaufman, “Properties of Alummunium Alloys.” ASM International, 1999.
[28] A. Manes, M. Giglio, and F. Viganò, “Effect of riveting process parameters on the local stress field of a T-joint,” Int. J. Mech. Sci., vol. 53, no. 12, pp. 1039–1049, 2011, doi: 10.1016/j.ijmecsci.2011.07.013.
[29] S. Lupuleac et al., “Software Complex for Simulation of Riveting Process: Concept and Applications,” SAE Tech. Pap., vol. 2016-Octob, no. October, pp. 2016–2019, 2016, doi: 10.4271/2016-01-2090.
[30] T. Kim and J. Lim, “Ultimate strength of single shear two-bolted connections with austenitic stainless steel,” Int. J. Steel Struct., vol. 13, no. 1, pp. 117–128, 2013, doi: 10.1007/s13296-013-1011-z.
[31] R. Patra Wirabuana and D. B. Wibowo, “Analisis kekuatan paku keling pada sub-asembly kampas rem bus,” 2015.
[32] H. Ardianto and T. S. Dirgantara, “Efek friction stir spot welding dalam pemasangan rivet terhadap sifat mekanik material almunium seri 2024,” 2021.
[33] C. Lei, Y. Bi, J. Li, and Y. Ke, “Effect of riveting parameters on the quality of riveted aircraft structures with slug rivet,” Adv. Mech. Eng., vol. 9, no. 11, Nov. 2017, doi: 10.1177/1687814017734710.
[34] V. Blanchot and A. Daidie, “Riveted assembly modelling: Study and numerical characterisation of a riveting process,” J. Mater. Process. Technol., vol. 180, no. 1–3, pp. 201–209, 2006, doi: 10.1016/j.jmatprotec.2006.06.005.
[35] N. Senguttuvan and J. Lillymercy, “Joint Strength Analysis of Single Lap Joint In Glass Fiber Composite Material,” 2015. [Online]. Available: http://www.ripublication.com
[36] A. D’Amour, H. Srinivasan, J. Atwood, P. Baljekar, D. Sculley, and Y. Halpern, “Fairness is not static: Deeper understanding of long term fairness via simulation studies,” FAT* 2020 - Proc. 2020 Conf. Fairness, Accountability, Transpar., pp. 525–534, 2020, doi: 10.1145/3351095.3372878.
[37] J. H. Deng, H. P. Yu, and C. F. Li, “Numerical and experimental investigation of electromagnetic riveting,” Mater. Sci. Eng. A, vol. 499, no. 1–2, pp. 242–247, 2009, doi: 10.1016/j.msea.2008.05.049.
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Published
2023-09-05
How to Cite
Saputro, G., Rizza, M. A., & Amrullah, U. S. (2023). Simulation Analysis of Riveted Joint Specimen with Parameter of Working Pressure and Hole Clearance Using Semi-Automatic Riveting Tool. Asian Journal Science and Engineering, 2(1), 47–60. https://doi.org/10.51278/ajse.v2i1.397
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